Quality · Capability · Organizational excellence
Building Capability. Transforming Performance.
A trusted advisor for quality, capability and organizational excellence.
Enabling organizations to achieve breakthrough results through proven methodologies including TQM, Six Sigma, Lean, World Class FMEA and Human Error Prevention.
01 · See. See the system. Signal: Risk made visible. Response: System understood.
What LearnEX does
Practical Improvements. Measurable Results.
LearnEX works from senior leadership to operational teams, combining training with implementation handholding, live-project mentoring, management reviews and results verification. Across TQM, Six Sigma, Lean, proactive quality, new-product development, turnaround and digital transformation, we help organizations turn proven methods into systems that people can apply and sustain.
The full LearnEX storyThe LearnEX record
National level award winning improvement projects.
₹200+ Cr | Documented Annual savings.
Trained CEOs, MDs, Directors and VPs alongside shop-floor teams.
Long-term associations with mid and large size companies
Total Quality Management
Organization-wide excellence built on Japanese TQM principles, daily management and total employee involvement.
Six Sigma / Structured Problem Solving
Structured DMAIC problem-solving that delivers breakthrough, measurable improvement—not incremental gains.
Proactive Quality & Quality in NPD
Prevent failure from concept to launch through World Class FMEA, Human Error Prevention, proactive quality planning and robust development methods.
Lean Manufacturing
Operational consistency and continual improvement through strong standards, Lean thinking and disciplined routines.
Customized Programs
Training and consulting shaped around your organization’s priorities, people, processes and business challenges.
Digital & Industry 4.0
Digital systems and transformation strategies that make quality knowledge connected, governed and actionable.
15+
Years serving clients
40,000+
Professionals trained
5,000+
Improvement projects facilitated
₹200+ Cr
Documented annual client savings
100+
Clients served
Why LearnEX Consulting
Ten reasons change becomes measurable.
From project selection to tool guidance, LearnEX stays close to the work—building capability, shifting mindsets and helping teams deliver documented business results.
How LearnEX worksExpertise in Project Handholding
We stay involved in Six Sigma projects from selection through completion, providing hands-on guidance to teams at large corporations.
Proven Track Record
Fourteen years of facilitating technical problem-solving across parts, assemblies and warranty concerns for large and mid-sized Indian companies.
Project Case Studies
More than 2,500 projects completed, with participant teams earning national-level recognition each year for projects facilitated by LearnEX.
Impactful Training Delivery
High-energy training connects tools to mindset change, application discipline and proven case studies—not classroom learning alone.
Passionate Team
A committed team that brings energy, ownership and a shared focus on delivering significant, measurable client benefit.
Tangible Benefits
More than $20 million in documented industry benefits each year through savings delivered at client organizations.
Unique Toolset
A library of 350+ statistical and non-statistical problem-solving tools, including proprietary methods developed beyond standard toolkits.
Purpose-built Customization
Programs tailored to each industry, function and project portfolio, with distinct Six Sigma pathways for manufacturing and non-manufacturing teams.
LearnEX DMAIC Templates
Detailed templates refined through years of delivery give teams precise guidance on what to do at every stage of DMAIC.
Tool-selection Guidance
Flow diagrams and decision guides help teams choose the right methodology and tools for each problem, improving rigor and effectiveness.
Trusted partners
Trusted across automotive, engineering, pharma, steel and beyond.
100+ organizations · 40,000+ professionals trained
Consulting systems
Six ways to move from isolated improvement to organizational capability.
Each journey begins with the operating challenge, combines the methods that fit, and continues through coached application.
LearnEX Digital · Flagship
PFMEA as a living prevention system.
Zero Defect Pro connects the AIAG-VDA seven-step workflow, risk decisions, actions, evidence and operational outputs in one governed desktop workspace.
- Connected failure chains
- Multi-shop workspaces
- Governed AI suggestions
- Control-plan and analytics outputs
Mahesh Hegde
Founder & CEO · LearnEX
Founder-led delivery
Experience in the room. Accountability after it.
Mahesh Hegde brings 24 years of industry experience — 21 of them in training and consulting — to every LearnEX engagement. He was trained directly by Japanese TQM gurus Prof. Hitoshi Kume and Prof. Washio, and received specialized instruction from the Renault-Nissan Institute, France.
“A passionate quality expert known for delivering zero-defect thinking through TQM, Six Sigma and innovative problem-solving tools across industries.”
Sunil Kaul
Executive Board Member & CTO, ANAND Group
“Learning interventions strengthened quality fundamentals and advanced Kaizen practices, delivering lasting capability and measurable business impact.”
Dr. Sunil Jajit
Head L&D & Manufacturing, Titan Company
Meet the team
The people behind the delivery.
A founder-led team of quality practitioners—each with decades of hands-on facilitation across India and overseas.
From the field
Ideas built for application.
Start with the operating challenge
