Enterprise quality transformation
Inspiring Minds. Driving Excellence.
Empowering organizations with proven methodologies like TQM, Six Sigma, and Human Error Prevention for breakthrough results.
01 · See. See the system. Signal: Risk made visible. Response: System understood.
Who we are
A training and consulting partner for manufacturing quality.
LearnEX Consulting is dedicated to empowering organizations through world-class training and consulting services, specializing in Total Quality Management, Six Sigma and breakthrough improvement methodologies. For 15+ years we have worked with manufacturing and process-driven businesses—from shop-floor teams to CEOs, MDs and VPs—and we stay through implementation until the new way of working is visible, not just taught in a classroom.
Total Quality Management
Organization-wide excellence built on Japanese TQM principles, daily management and total employee involvement.
Six Sigma
Structured DMAIC problem-solving that delivers breakthrough, measurable improvement—not incremental gains.
Quality Assurance
World-class FMEA and Human Error Prevention systems engineered for zero defects, not fewer defects.
Turnaround Management
Strategic guidance to revitalize underperforming operations and recover performance fast.
15+
Years serving clients
15,000+
Professionals trained
3,500+
Improvement projects facilitated
₹200+ Cr
Documented annual client savings
100+
Clients served
What makes it stick
Training is the beginning—not the deliverable.
LearnEX connects knowledge to mandatory workplace application, structured reviews and evidence of change.
How LearnEX worksLearn
Build a shared language around the business problem and the methods that fit it.
Apply
Move immediately into a live process, project or management routine.
Review
Use structured coaching to challenge the analysis, decisions and evidence.
Verify
Close only when the result, controls and ownership can be demonstrated.
Trusted across automotive, engineering, pharma, steel and beyond
Consulting systems
Six ways to move from isolated improvement to organizational capability.
Each journey begins with the operating challenge, combines the methods that fit, and continues through coached application.
LearnEX Digital · Flagship
PFMEA as a living prevention system.
Zero Defect Pro connects the AIAG-VDA seven-step workflow, risk decisions, actions, evidence and operational outputs in one governed desktop workspace.
- Connected failure chains
- Multi-shop workspaces
- Governed AI suggestions
- Control-plan and analytics outputs
Mahesh Hegde
Founder & CEO · LearnEX
Founder-led delivery
Experience in the room. Accountability after it.
Mahesh Hegde brings 24 years of industry experience — 21 of them in training and consulting — to every LearnEX engagement. He was trained directly by Japanese TQM gurus Prof. Hitoshi Kume and Prof. Washio, and received specialized instruction from the Renault-Nissan Institute, France.
“A passionate quality expert known for delivering zero-defect thinking through TQM, Six Sigma and innovative problem-solving tools across industries.”
Sunil Kaul
Executive Board Member & CTO, ANAND Group
“Learning interventions strengthened quality fundamentals and advanced Kaizen practices, delivering lasting capability and measurable business impact.”
Dr. Sunil Jajit
Head L&D & Manufacturing, Titan Company
Meet the team
The people behind the delivery.
From the field
Ideas built for application.
Start with the operating challenge