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Design quality upstream

Quality Management in New Product Development

Make product risk visible while design decisions can still change it.

A connected NPD quality sequence builds product structure, interfaces and functional logic before DFMEA, optimization, DVP&R and launch.

Design-to-launch traceability

Every design decision leaves an evidence trail.

NPD QUALITY // DESIGN STRUCTURE TREE01PRODUCTSTRUCTURE02BOUNDARY03FUNCTIONS04INTERFACES05DESIGNMATRIX06DFMEA07OPTIMIZEDVP&R08LAUNCHEVERY DESIGN DECISION LEAVES AN EVIDENCE TRAILALIGNED WITH THE AIAG & VDA HANDBOOK

The operating challenge

Change begins where the system is breaking down.

Quality risk is easiest to influence before drawings and processes harden. The method makes system interactions and design assumptions explicit early.

Documented method

The sequence shown in the system map.

01

Product structure

Break the product into a visible system tree.

02

Boundary

Define what is inside and outside the system.

03

Functions

Capture functions and their relationships.

04

Interfaces

Map interactions between elements.

05

Design response

Use the Design Matrix and P-Diagram.

06

DFMEA

Analyze design failure risk.

07

Optimize & validate

Convert risk into optimization and DVP&R.

08

Launch

Carry validated quality into launch.

What changes

Outcomes designed to remain after the engagement.

TraceabilityProduct functions, interfaces and risks stay connected
ReadinessRisks drive optimization and the validation plan
LaunchQuality planning continues through launch

Start with a diagnostic

Bring us the challenge. We’ll shape the right first move.

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